云南省(sheng)農業機械研究所經過多年(nian)研發、研制成功一套連續自動化生產線(xian),其主要功能(neng)是滿足茶葉(xie)加(jia)工(gong)的(de)除雜、篩(shai)分、風選分級、除塵等工(gong)序(xu)要求(qiu)。
該生產線工(gong)藝路線為:毛茶(cha)由工(gong)人(ren)倒至勻料輸(shu)(shu)送機(ji)中(zhong),均勻進入(ru)(ru)靜(jing)電除雜(za)機(ji)中(zhong),剔除其中(zhong)的頭發(fa)(fa)、動物毛發(fa)(fa)、編織袋絲、塑料碎片(pian)等雜(za)質(zhi);除去(qu)雜(za)質(zhi)的茶(cha)葉(xie)直接(jie)落(luo)入(ru)(ru)圓篩(shai)機(ji)中(zhong)按照長短(大小(xiao))依次進行(xing)(xing)篩(shai)分(fen),篩(shai)分(fen)出茶(cha)葉(xie)輸(shu)(shu)送至風(feng)選(xuan)機(ji),利用比重不同的茶(cha)葉(xie)在一定風(feng)力作用下具有不同的散落(luo)性,分(fen)離茶(cha)葉(xie)輕(qing)重,進行(xing)(xing)風(feng)選(xuan)分(fen)級。
茶(cha)葉是(shi)一(yi)(yi)種特(te)殊的(de)(de)消費品,對其(qi)(qi)(qi)進(jin)行(xing)清(qing)(qing)潔(jie)化生(sheng)(sheng)產(chan)(chan)(chan)(chan)就需要(yao)其(qi)(qi)(qi)在種植(zhi)、采摘、工(gong)(gong)(gong)(gong)(gong)廠初制加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)、茶(cha)廠精制加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)、包裝、倉儲、銷售這(zhe)一(yi)(yi)整個生(sheng)(sheng)產(chan)(chan)(chan)(chan)過(guo)(guo)程中都嚴格執行(xing)清(qing)(qing)潔(jie)化加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)的(de)(de)有(you)效措(cuo)施(shi),無論(lun)其(qi)(qi)(qi)中哪個環(huan)(huan)節出現了(le)失誤,整個清(qing)(qing)潔(jie)化生(sheng)(sheng)產(chan)(chan)(chan)(chan)環(huan)(huan)節都可(ke)以評(ping)定為是(shi)不合格的(de)(de)。其(qi)(qi)(qi)中初精制加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)環(huan)(huan)節的(de)(de)衛生(sheng)(sheng)尤為關鍵,實施(shi)自(zi)動(dong)化的(de)(de)生(sheng)(sheng)產(chan)(chan)(chan)(chan)線是(shi)保(bao)障加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)環(huan)(huan)節清(qing)(qing)潔(jie)的(de)(de)有(you)效途徑。 云南(nan)省農業機械研究所經過(guo)(guo)多(duo)年研發、研制成功一(yi)(yi)套(tao)連(lian)(lian)續(xu)自(zi)動(dong)化生(sheng)(sheng)產(chan)(chan)(chan)(chan)線,其(qi)(qi)(qi)主要(yao)功能(neng)是(shi)滿足茶(cha)葉加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)的(de)(de)除(chu)雜、篩(shai)(shai)分(fen)、風(feng)(feng)選(xuan)(xuan)分(fen)級(ji)、除(chu)塵(chen)等工(gong)(gong)(gong)(gong)(gong)序要(yao)求(qiu);同時(shi),該生(sheng)(sheng)產(chan)(chan)(chan)(chan)線設備茶(cha)葉接觸面均采用不銹(xiu)鋼及食(shi)品級(ji)材料(liao),完全(quan)符合食(shi)品生(sheng)(sheng)產(chan)(chan)(chan)(chan)安全(quan)、衛生(sheng)(sheng)要(yao)求(qiu)。整個生(sheng)(sheng)產(chan)(chan)(chan)(chan)過(guo)(guo)程中除(chu)了(le)上料(liao)及風(feng)(feng)選(xuan)(xuan)后的(de)(de)收(shou)料(liao)需人(ren)員值守,實現了(le)連(lian)(lian)續(xu)化送(song)料(liao)、篩(shai)(shai)分(fen)的(de)(de)自(zi)動(dong)化,并在易產(chan)(chan)(chan)(chan)生(sheng)(sheng)塵(chen)埃(ai)的(de)(de)工(gong)(gong)(gong)(gong)(gong)位設有(you)塵(chen)罩或除(chu)塵(chen)裝置,既提高了(le)生(sheng)(sheng)產(chan)(chan)(chan)(chan)效率(lv),又清(qing)(qing)潔(jie)、環(huan)(huan)保(bao),大(da)(da)大(da)(da)減少人(ren)工(gong)(gong)(gong)(gong)(gong)成本;減少了(le)茶(cha)葉生(sheng)(sheng)產(chan)(chan)(chan)(chan)中的(de)(de)人(ren)為因素(su),使每批茶(cha)葉分(fen)級(ji)的(de)(de)品質保(bao)持穩定一(yi)(yi)致。
該生產線工(gong)藝(yi)路線為(wei):毛茶由工(gong)人倒(dao)至(zhi)勻(yun)料輸送機(ji)中(zhong)(zhong),均勻(yun)進入(ru)靜(jing)電除(chu)雜(za)機(ji)中(zhong)(zhong),剔除(chu)其中(zhong)(zhong)的(de)(de)(de)頭發(fa)、動物(wu)毛發(fa)、編織(zhi)袋絲、塑料碎(sui)片等雜(za)質;除(chu)去雜(za)質的(de)(de)(de)茶葉(xie)直接落(luo)入(ru)圓篩(shai)(shai)機(ji)中(zhong)(zhong)按照(zhao)長(chang)短(大(da)小)依次進行(xing)篩(shai)(shai)分,篩(shai)(shai)分出茶葉(xie)輸送至(zhi)風(feng)選機(ji),利(li)用比重(zhong)不同的(de)(de)(de)茶葉(xie)在一定(ding)風(feng)力(li)作用下(xia)具有(you)不同的(de)(de)(de)散落(luo)性,分離茶葉(xie)輕重(zhong),進行(xing)風(feng)選分級。
該套設(she)備現已(yi)在(zai)各大(da)型茶葉加工廠(chang)安裝運行(xing),狀況良好,且云南農機所將對整(zheng)套設(she)備進行(xing)維護,歡迎感興(xing)趣的茶廠(chang)聯系。